Aditya Recycling Machines

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Waste Plastic

Why waste? Convert Waste to Energy

We have tied up with Eco Creation, Korea to introduce their machines which convert waste plastic to oil.   Eco Creation is the lead in developing new concept technologies to create high-value renewable energy from low valued wastes against the depletion of fossil fuels.

What is converting waste plastics into oil ?

Turning waste plastics into oil is the reverse process making oil in petro-chemical industry.Waste plastics is indirectly heated in low temperature of about 350℃ - 450℃ in the conditionof no air or scarce air. The waste plastics such as PP,PE and PS ,their molecular, a long chain, is first broken into shorter chain molecular, then broken into small molecules.

Unlike other similar machines in the market, our Homogenizer skips the costly manual sorting and cleaning of waste plastics. Just feed the waste plastics direct from source (no separation, shredding or cleaning required), you will produce oil to direct use on diesel engine, generator fuel and boilers.

ECP 2011

What is converting waste plastics into oil ?

Turning waste plastics into oil is the reverse process of making oil in petro-chemical industry. Waste plastics is indirectly heated in low temperature of about 350℃ - 450℃ in the condition of no air or scarce air. The waste plastics such as PP,PE and PS ,their molecular, a long chain, is first broken into shorter chain molecular, then broken into small molecules.

The final product is mixed oil that consists of gasoline, diesel oil, kerosene. The machine and the process of making oil are totally based on environment-friendly concept.

Features

  1. Low operation cost due to pyrolysis using the fuel of recycled oil and gas. This machine realized low cost compared to former Emulsification Device.
  2. Input a batch of waste plastics in the preprocessing stage. Heat the raw materials of waste plastics and gasify inside a furnace. Obtained cracked gas is separated into Heavy oil, Intermediate oil, Light oil by a separation column and save in each cracked oil tank.
  3. Input materials include PP, PE, PS, PPT (PVC and ABS are allowed up to 10% of the total volume)
  4. High processing output yielding from 1 to 3 ton a day.

Homogenizer

Plastic is the fastest-growing component of the waste stream, and plastic pollution like Styrofoam and single-use bags are among the most commonly found items during beach and coastal cleanups. Because plastic essentially never biodegrades, once littered plastic becomes a permanent environmental problem even it is been send to Incineration Plant for burning.

Understanding the Resin Identification Code

Resin Code Name Uses and Recyclability
Polyethylene Terephthalate Most commonly found in beverage bottles, which are widely recyclable and accepted in recycling programs
High Density Polyethylene Some beverage containers, such as milk jugs, which are widely recyclable and accepted in recycling programs.
Vinyl/Polyvinyl Chloride (PVC) Used in some food packaging and in personal care products. PVC can be toxic.
Low Density Polyethylene Used as clear wrap in food packaging and in garbage bags, which are widely recyclable and accepted in recycling programs.
Polypropylene Used in some rigid plastic food containers such as ketchup bottles and in medicine bottles. Not accepted in most recycling programs.
Polystyrene Foamed form used in takeout food packaging and is not accepted in most programs as it is uneconomical to recycle. Its solid form, used to make hard casings such as CD, jewel cases.
Other/Composite/PLA Other plastics, including composites, which are not accepted in most recycling programs.

Type of oil that can be produced (Output)

  • Coal Ash
  • Solid Fuel
  • Recycled Oil
  • Metal / Aluminium
    (Subject to Input material)
  • It is not necessary to clean, separate, and shred the waste plastics
  • Recycled oil is re-treated after removing wax and then
  • The oil is separated into light oil and heavy oil by separation system
  • A unit of plastic compressor is included
  • Operated cost effectively by using recycled oil and gas produced Safety device
*Approximate space required for installation: 12,000 mm (W) x 8,000 mm (L) x 5,000 mm (H)
The machine has to be covered by roof when installed outdoor.
*Approximate period required for installation: 10~15 days
Machine under manufacturing (currently available daily capacity: 1 ton, 2 tons and 3 tons)
Process Pyrolysis operated by recycled fuel produced from waste plastics
Operation Type Batch Type
Input Material PP, PE, PS + PVC, ABS (less than 10% of total volume)
Yield approximately 70 ~ 80% (It depends on the kinds of the waste plastics and operation skill)
Electric Capacity Three-Phases(220V or 380V)
Produced Oil Recycled oil (Mixed oil consisting of Gasoline, Kerosene Diesel and Heavy Oil )
Operation Fuel Recycled oil and gas can be supplied back to fuel the machine’s operation
Safety No risk of gas explosion due to the usage of Nitrogen
The demand for energy is increasing due to increasing population and economic development, but the fossil fuels are depleting. This is our key driver to formulate a suitable waste management strategy in creating a sustainable development plan such as converting these wastes to resources from which energy and useful materials can be extracted and recycled into the economy.

Question and Answer

  1. What is the characteristic of this device?
    Low operation cost due to pyrolysis using the fuel of recycled oil and gas.
    This device realized low cost compared to former Emulsification Device
  2. What is the processing capacity of this device?
    Processing Capacity : 1.000kg,2.000kg,3.000kg / day
  3. What is the processing progress of this device?
    Input a batch of waste plastics in the preprocessing stage.
    Heat the raw materials of waste plastics and gasify inside a furnace.
    Obtained cracked gas is separated into Heavy oil, Intermediate oil, Light oil by a separation column and save in each cracked oil tank.
  4. What is the different from general method as of now?
    Compared to existing Emulsification Device, Homogenizer:
    Has more safety features
    Lower operation cost by using the fuel from the recycled oil and gas
    Our Emulsification Device does not need a catalyst and there is no risks of explosion and fire because of nitrogen is used.
  5. What is the influence on safety and environment?
    Block the emission of harmful gas with the installation of Gas washer. A silencer even though the motor and cooling pump are in operation No vibrations even though we are near to the device No polluting as draining and waterproofing are meant for circulating cooling water.